Function description

The 10 gear universal battery sorter is a testing and sorting equipment for the internal resistance, voltage and other parameters of cylindrical batteries, with a high-precision internal resistance, voltage automatic testing system. The equipment accurately sends the batteries to the designated gear according to the internal resistance and voltage values set on the human-computer interface software. The system can achieve up to 10 gear sorting (9 OK gears, 1 NG gear). This equipment can test about 4500 electric cores per hour, and its structure design is simple and elegant, and its performance is stable. In the market, it is one of the sorting equipment with high cost performance.

technological process

The internal resistance, voltage and other parameters of the battery are set through the software of the human-computer interface, and the following functions are automatically completed by the PLC: manually loading the battery → feeding by the feeding wheel → testing and sorting by the testing cylinder (data uploaded by the tester, software sorting) → battery transmission by the belt → cell sorting by the pushing cylinder to the specified gear; The equipment is equipped with audible and visual alarm, which can complete automatic shutdown, full material alarm, fault alarm, etc. The operating parameters can be set according to the actual requirements of customers.

Sorter structure

1) The equipment is compact and reasonable in structure, beautiful in appearance and small in space.

2) The equipment is easy to operate, and workers can easily master it without professional training.

3) The equipment is controlled by PLC+touch screen. PLC is responsible for battery feeding, material transportation, material receiving and other actions. The touch screen is responsible for battery test instrument data acquisition and storage, voltage internal resistance grade sorting and setting, battery parameter management, etc. The operation is simple and easy to learn, the work efficiency is high, the labor cost is saved, and the product performance is good.

4) High quality thick cold-rolled sheet metal frame is used as equipment material.

5) The equipment is equipped with universal castors, which can be easily moved when the equipment is moved.

Technical parameters of equipment

● Working voltage: single-phase AC220V ± 5%/50Hz, power: P ≤ 700W

 

● Working air source: 0.4~0.6Mpa ● Applicable battery specification: 32140/33140 cylindrical cell

 

● Sorting efficiency: ≥ 65PPM

 

● Equipment weight: about 250kg

 

● Overall dimension: 2040 (length) × 800 wide × 1420 (H) mm

 

● Sorter frame material: made of high-quality thick cold-rolled sheet.

 

● Electric control devices: HMI, PLC, stepping motor control, brand sensors and other accessories are used.

 

● Operation configuration: HMI ● Instrument: Hopu HK3561

 

● Sorting parameters: open circuit voltage, AC internal resistance Open circuit voltage: accuracy+/- 0.10% rdg, display resolution 0.1 millivolt AC internal resistance: accuracy+/- 0.5% rdg, display resolution 0.01 milliohm